Voyager™ Asphalt Plants

Runs 30% RAP

The Voyager 120 offers a compact, highly portable design. Unique for a plant in this class with the ability to run up to 30% RAP. In addition, it is backed by the best service support in the industry.

The ASTEC Voyager 120 is built around a counter flow drum featuring ASTEC v-fights. The v-flights provide greater uniformity of the aggregate veil during the drying process, which results in better heat transfer, a reduction of fuel use and increased productivity.

To enhance portability, a hydraulically driven swing out drag and batcher can be set and ready to go in about 10 minutes. Other features include a reverse pulse baghouse, a controls cab with fully automated PLC controls, gravity take-up with direct drive, air ride suspension and up to five (5) cold feed bins and two (2) RAP bins.

Features & Benefits

  • Compact and highly portable
  • Produces mix with up to 30% RAP content
  • Counter flow drum features ASTEC v-fights
  • V-flights provide greater uniformity of the aggregate veil during drying, which results in better heat transfer, a reduction of fuel use and increased productivity
  • The drag and batcher can be set-up in about 10 minutes
  • Modular design provides added flexibility
Astec Voyager logo

Modular Design

The Voyager 120 shown in a modular design provides ultimate flexibility for bin selections of 3, 4, & 5 bins. Optional modular configurations not shown include a separate portable baghouse design and a larger detached drag and batcher.

Illustration of the Astec Voyager baghouse and dryer drum mixer
Illustration of the Astec Voyager cold feed bins and control house

  • Illustration of the Astec Voyager with callouts
  • Illustration of the Astec Voyager with callouts
  • The Astec Voyager portable asphalt plant is equipped with hydraulic controls
    1) Hydraulic Controls
    Hydraulic controls for positioning the drag and batcher safely in under 10 minutes. Optional hydraulic controls for the fan stack.
  • The Astec Voyager portable asphalt plant is equipped with safety handrails and ladder
    2) Safety Handrails & Ladder
    Folding safety handrails for baghouse access along with folding ladder for transport.
  • The Astec Voyager portable asphalt plant has a 17,600 CFM reverse pulse baghouse
    3) Reverse Pulse Baghouse
    Industry Exclusive 17,600 CFM reverse pulse baghouse with 175 Aramid bags. Featuring a streamlined, one modular design for ultimate portability.
  • The Astec Voyager portable asphalt plant has a 17,600 CFM reverse pulse baghouse
    3) Reverse Pulse Baghouse
    Industry Exclusive 17,600 CFM reverse pulse baghouse with 175 Aramid bags. Featuring a streamlined, one modular design for ultimate portability.
  • The dust return system on the Astec Voyager portable asphalt plant
    4) Dust Return System
    Common drives throughout the DRS system return fines to the mix. The fixed DRS system provides fast setup times at the job site.
  • The air ride suspension on the Astec Voyager portable asphalt plant
    5) Air Ride Suspension
    Air ride suspension provides a smooth ride and allows for fast setup times by raising and lowering the drum into place.
  • The weigh system on the Astec Voyager portable asphalt plant
    6) Weigh System
    Industry Exclusive The aggregate weigh system provides ultimate accuracy by using a 4-point system that includes adjustable feed gate, weigh scale, S-type tracking system and gravity take-up. (Not shown in illustration)
  • The manual gate adjustment on the Astec Voyager portable asphalt plant
    7) Manual Gate Adjustment
    Allows for a full and accurate adjustment of material feed safely outside the main frame.
  • The drag chain and batcher on the Astec Voyager portable asphalt plant
    8) Drag and Batcher
    Lightweight but robust design with a single chain, floor and side liners for exceptional wear. 1m3 batcher capacity with dual safety switch for load out.
  • The drag chain and batcher on the Astec Voyager portable asphalt plant comes with hydraulic erection
    9) Drag & Batcher with Hydraulic Erection
    Sturdy support with powerful hydraulic cylinders operate the drag into position for ultimate portability.
  • The Astec Voyager portable asphalt plant comes equipped with the MPIII control system
    10) PMII-v Control System
    Industry Exclusive Powerful PMII-v blending controls provide the user with push button control for independent operation. Availability to expand system to incorporate additional additives (2 RAP and 2 additives) in mix.
  • The Phoenix Fury burner is a great choice for the Astec Voyager portable asphalt plant
    Phoenix® Fury Burner
    A robust build and simple, accessible construction makes the Phoenix Fury burner a great, cost-effective choice. Compared to other open-fired designs, the Fury burner achieves better emissions and fuel-efficiency by putting 50% more combustion air through the burner. Click here for more info about the Phoenix Fury Burner.